REFRIGERATION TROUBLE
SHOOTING CLASS NOTES
Trouble shooting in refrigeration and air
conditioning tells the working faults of a
system. Discussed remedial measures. Few
precautions will make the system trouble
free.
List of troubles encountered
-
UNIT DOES NOT RUN AT ALL
-
REFRIGERATION UNIT RUNS BUT NO COOLING
-
LESS COOLING BUT THE UNIT RUNS
-
CONTINUOUSLY RUNNING OF THE UNIT
-
TRIPPING OF THE UNIT TAKES PLACE TIME AND AGAIN
-
NOISY UNIT
COOLING UNIT NOT RUNNING
Sr. No.
|
Cause
|
Check and remedy
|
1.
|
No electric power supply
|
Test with test lamp for the availability of power. If not, write the complaint.
|
2.
|
Discontinuity in circuit
|
Check for continuity and do the necessary repair
|
3.
|
Fuse blown
|
Check for fuse blown. if it exists, replace the fuse.
|
4.
|
Overload protector burnt out
|
overload protector, if blown, replace the overload protector.
|
5.
|
Too low voltage
|
Measure for low voltage. If it is there, close the unit and write the complaint with the supply complaint office.
|
6.
|
Thermostatic is in off position
|
See for the thermostat for proper setting. If not, set it the right setting.
|
7.
|
Relay defective
|
Heck for relay. Start the unit without relay. If starts, replace the relay.
|
8.
|
Stuck compressor
|
Start the unit without relay. If it does not start, open the hermetically sealed unit. Do the necessary repair or replacement
|
9.
|
Burnt motor
|
Check for continuity in motor winding. If it exists n get the necessary repair or replacement.
|
NO COOLING BUT UNIT IS WORKING
Sr. No.
|
Cause
|
Testing and remedy
|
1.
|
No refrigerant in the cooling unit
|
Run the unit. Touch condenser for hotness and evaporator for coldness. If it exists, check the unit for leakage. Repair for leakage if found. Then only charge the refrigerant into the unit.
|
2.
|
Filter in Drier cum filter has choked
|
Pinch off the tube at entrance and exit of the filter. Take out filter and replace it by a new filter.
|
REFRIGERATION UNIT RUNNING BUT NOT GIVING THE DESIRED COOLING
Sr. No.
|
Cause
|
Check and remedy
|
1.
|
Improper Thermostat setting
|
Check for setting and do the necessary correct adjustment.
|
2.
|
Shortage of refrigerant in the unit
|
Run the unit. Check for frost on evaporator because of low pressure. Also check for condenser hotness. If it is less hot, then charge more refrigerant into the unit after insuring no leakage.
|
3.
|
Excess of refrigerant in the unit
|
See for sweating on suction pipe and condenser for excessively hotness. If it exists, then purge some refrigerant to achieve required conditions. a
|
4.
|
Insufficient condensation
|
There is dust on condenser tubes. Check for fan speed. Proper cooling is not there. Clean the condenser tubes and do the necessary repair of the blower if necessary.
|
5.
|
Compressor working inefficiently
|
Observe for frosting on the evaporator tubes. Cold condenser and warm suction tells about the inefficient working of the compressor. Open the unit and do the necessary repair of the compressor.
|
6.
|
Tripping via overload protector
|
Test the overload protector for its loose connections. Reduce cooling load on the machine or check by replacing the overload protector.
|
7.
|
Wrong setting of thermostat
|
Observe if the machine is stopping before reaching the required temperature or machine is not stopping at all. Check the thermostat and do the right setting of the thermostat.
|
8.
|
Poor insulation on walls, roofs and bottom.
|
Heat enters constantly through the entire structure. it appears that the machine does not produce desired cooling. Fill the required insulation where it is less.
|
9.
|
Door not properly closed
|
Check the tightness of the door closing. if not tight, check for obstruction not allowing the door to close tightly. Do the necessary repair or replacement.
|
10.
|
Inside light is always on
|
Test the door switch. Check its operation by opening and closing the door time and again. If defective, do the necessary replacement.
|
UNIT RUNS CONTINUOUSLY
Sr. No.
|
Possible cause
|
Check and remedy
|
1.
|
Improper refrigeration
|
Check for shortage/excess of refrigerant. Poor condensation & choking in the refrigeration cycle. Inefficient compressor & door not closed tightly. Do the necessary repair or replacement.
|
2.
|
Adjustment of thermostat at very low temperature
|
Note the thermostat setting and do the necessary adjustment or repair it or replace it.
|
ICE FREEZES INSIDE BUT DOES NOT COOL THE PRODUCTS INSIDE PROPERLY
Sr. No.
|
Possible cause
|
Check and remedy
|
1.
|
Poor circulation of air inside
|
Check for overcrowding of refrigerator shelves. If overcrowding exists, remove or adjust products to permit better circulation of air.
|
2.
|
Inside light is always on
|
Observe door switch and its operation with the door. Repair it or replace it.
|
3.
|
Excessive frosting on the cooling coil
|
There is no freezing on evaporator coil. If it is there, switch off the machine to melt ice from the evaporator coil.
|
4.
|
Leakage of air in the door
|
Check for proper door lining. Repair or replace it to make sure that there is no leakage of cooling from the door.
|
5.
|
Poor insulation of the cooling unit
|
Fill the unit with proper insulation.
|
TRIPPING UNIT VERY FREQUENTLY
Sr. No.
|
Possible cause
|
Check and remedy
|
1.
|
Dust on condenser
|
Check for dust on condenser. Clean the condenser with water. Use a soft cloth to wipe the dust.
|
2.
|
Frequent voltage fluctuations
|
Are there voltage fluctuations? Adjust it if possible otherwise close the unit for sometime till voltage is fluctuating.
|
3.
|
Defective relay
|
If the relay is defective, then repair it if possible or replace it.
|
4.
|
Choking in the system
|
Improper cooling and cold condenser is the indication for choking. If the observation is yes, then replace the filter cum drier.
|
5.
|
Overcharging of refrigerant
|
Water on suction line is an indication of overcharging. Purge some refrigerant from the system.
|
6.
|
Motor winding are week
|
Check motor winding. If burnt, get the rewinding done.
|
INTERIOR LIGHT DEFECTIVE
Sr. No.
|
Possible cause
|
Check and remedy
|
1.
|
Always Light is on
|
Check door switch operation. If found defective, repair it or replace it.
|
2.
|
Light is always on
|
Check the door switch. Repair it or replace it.
|
NOISY UNIT
Sr. No.
|
Possible cause
|
Check and remedy
|
1.
|
Improper leveling of the cooling unit
|
Check the leveling of the unit. If found, adjust the base screws to level it.
|
2.
|
Food stuff loosely placed inside
|
Check for food stuff. If found loosely placed, place it properly
|
3.
|
Noise inside the condensing unit
|
Compressor motor assembly not properly mounted on springs. Check if found noise inside, cut welding of the sealed unit and do the necessary repair or replacement.
|
4.
|
Loose condenser coil
|
Check for loose condenser coil. If found, do the necessary repair or replacement.
|
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