CASTING METHOD-MANUFACTURING MULTIPLE CHOICE QUESTIONS (MCQ) WITH ANSWERS
CASTING METHOD-MANUFACTURING
MULTIPLE CHOICE QUESTIONS
(MCQ) WITH ANSWERS
MCQ are helpful in understanding
in depth. Further it increases
degree of clarity. Casting is
manufacturing process of
making objects using molten
metals and non-metals. There
are many types of casting
methods. Each has its own
practical application. Each
method has its own
advantages and disadvantages.
-
Casting produces objects made from
-
Ferrous materials
-
Non-ferrous materials
-
Both (a) & (b)
-
None
ANS: (c)
-
Casting process has a limitation on
-
Size of the component
-
Weight of the component
-
Both (a) & (b)
-
None
ANS: (d)
-
Limitations in sand castings are on
-
Dimensional accuracy
-
Surface finish
-
Both (a) & (b)
-
None
ANS: (c)
-
In which methods, there are no limitations on dimensional accuracy and surface finish?
-
Die casting and investment casting processes
-
Vacuum sealed molding & shell molding processes
-
Both (a) & (b)
-
None
ANS: (c)
-
In a three piece mold, the names of the parts are
-
Flask, Sprue & choke
-
Drag, cope and flask
-
Drag, cheek &cope
-
None
ANS: (c)
-
The uppermost part of a three piece mold is
-
Cope
-
Cheek
-
Drag
-
None
ANS: (c)
-
The lowermost part of a three piece mold is
-
Cope
-
Cheek
-
Drag
-
None
ANS: (a)
-
The middle part of a three piece mold is
-
Cope
-
Cheek
-
Drag
-
None
ANS: (b)
-
The flask in a three piece molding is
-
Drag +Cope
-
Drag +Cheek
-
Cheek +Cope
-
None
ANS: (d)
-
The flask in a three piece molding is
-
Drag +Cope + Cope
-
Drag –Cheek–Cope
-
Both (a) & (b)
-
None
ANS: (a)
-
Use of Facing sand is for
-
Making a mold
-
Material put on the inner surface of the mold cavity
-
Material put on the outer surface of the mold cavity
-
None
ANS: (b)
-
Molding sand is a mixture of
-
Silica sand +clay +moisture
-
Silica sand+ moisture
-
Clay +moisture
-
None
ANS: (a)
-
The Sprue in a casting method is a passage through which
-
Liquid from the pouring basin goes to mold cavity
-
Gives excess of liquid poured into the mold
-
Both (a) & (b)
-
None
ANS: (a)
-
The riser in a casting process contains liquid which it supplies to the
-
Mold cavity for making the casting
-
Gap created by shrinkage on solidification liquid in the mold cavity
-
Both (a) & (b)
-
None
ANS: (b)
-
The Core is a separate piece in a casting process placed
-
Outside the mold cavity
-
Inside the mold cavity
-
Both outside and inside the mold cavity
-
None
ANS: (b)
-
The Core is a separate piece in a casting process produces
-
Solid castings
-
Hollow castings
-
Both solid and hollow castings
-
None
ANS: (b)
-
The mold cavity which contains the liquid metal is a
-
Negative of the desired product
-
Positive of the desired product
-
Both (a) &(b)
-
None
ANS: (a)
-
Cleaning of the casting means removal of
-
Sand and scale
-
Scale, sand and excess metal
-
Sand and excess metal
-
None
ANS: (b)
-
A pattern is always
-
Smaller than the final casted product
-
Larger than the final casted product
-
Equal to the final casted product
-
None
ANS: (b)
-
Liquid shrinkage in a casting process is
-
Change in volume when liquid solidify into a solid
-
Change of a solid into a liquid on melting
-
Both (a) & (b)
-
None
ANS: (a)
-
Solid shrinkage in a casting process is
-
Change in volume on solidification of liquid
-
Change in volume of solid on cooling from solidification temperature to room temperature
-
Both (a) & (b)
-
None
ANS: (b)
-
The solid shrinkage rule for cast iron is
-
Firstly (1/8”) in 1 inch
-
Secondly (1/8”) in 6 inches
-
Thirdly (1/8”) in 12 inches
-
None
ANS: (c)
-
If the coefficient thermal expansion is more, then the shrinkage allowance will be
-
More
-
Less
-
Zero
-
None
ANS: (a)
-
Draft allowance is related to the
-
Placing of pattern in the sand
-
Removal of pattern from the mold
-
Both (a) & (b)
-
None
ANS: (b)
-
Distortion allowance (Camber) is provided on the
-
Horizontal sides of the pattern
-
Vertical sides of the pattern
-
Both horizontal & vertical sides of the pattern
-
None
ANS: (b)
-
Can Casting produce tapered holes and tapered slots?
-
No
-
Yes
-
Can’t say
-
None
ANS: (b)
-
In a casting process, chaplets support
-
Mold
-
Pattern
-
Core
-
None
ANS: (c)
-
Expendable casting method uses
-
Single use molds
-
Multiple use molds
-
Both single & multiple use molds
-
None
ANS: (a)
-
Expendable casting methods include
-
Plaster casting, Investment casting & shell casting
-
Pressure casting, die casting, centrifugal casting
-
Both (a) AND (b)
-
None
ANS: (a)
-
Casting methods using multi-usable molds are
-
Plaster casting & investment casting
-
Die casting and centrifugal casting
-
Both (a) & (b)
-
None
ANS: (b)
-
Expandable casting method uses materials having
-
Low melting points
-
High melting points
-
Medium melting points
-
None
ANS: (b)
-
Multiuse mold casting method use substances having
-
Low melting points
-
High melting points
-
Medium melting points
-
None
ANS: (a)
-
Centrifugal casting produces
-
Chairs
-
Tables
-
Boxes
-
None
ANS: (d)
-
Centrifugal casting produces
-
Wires
-
Rods
-
Pipes
-
None
ANS: (c)
-
Centrifugal casting uses a
-
Sand mold
-
Wax mold
-
Metallic mold
-
None
ANS: (c)
-
Investment casting uses a
-
Metallic pattern
-
Wax pattern
-
Wax pattern coated with refractory ceramic material
-
None
ANS: (c)
-
Investment casting produces
-
Gears, cams & dental fixtures
-
Pipes, cylinders & rods
-
Both (a) & (b)
-
None
ANS: (a)
-
Die casting process uses
-
High pressure
-
Low pressure
-
No pressure
-
None
ANS: (a)
-
Die casting is suitable for
-
Steels & cast iron
-
Copper & aluminum
-
Both (a) & (b)
-
None
ANS: (b)
-
Die casting molds use
-
Low carbon steel
-
High carbon steel
-
Hardened tool steel
-
None
ANS: (c)
-
Die casting produces castings on a
-
Small scale
-
Medium scale
-
Large scale
-
None
ANS: (c)
-
In die casting, mold cavity is a
-
Single piece
-
Two piece
-
Multi-piece
-
None
ANS: (b)
-
Use of Die casting is for
-
Small & medium size castings
-
Medium and large size castings
-
Both (a) & (b)
-
None
ANS: (a)
-
In die casting, dimensional accuracy is
-
Poor
-
Good
-
Excellent
-
None
ANS: (c)
-
Die casting suits for metals having
-
Low fluidity
-
High fluidity
-
Medium fluidity
-
None
ANS: (b)
-
Metals used in die casting are
-
Soft
-
Medium hard
-
Very hard
-
None
ANS: (a)
-
Weigh of die casting varies between
-
Firstly 30 g to 10 kg
-
Secondly 30 g to 40 kg
-
Thirdly 30 g to 80 kg
-
None
ANS: (c)
-
Die casting reduces
-
Primary machining operations
-
Secondary machining operations
-
Both (a) & (b)
-
None
ANS: (b)
-
Plaster casting gives
-
Rough surface
-
Smooth surface
-
Highly smooth surface
-
None
ANS: (c)
-
Plaster casting produces
-
Simple shapes with thin walls
-
Complex shapes with thin walls
-
Medium shapes with thin walls
-
None
ANS: (b)
-
Pattern used in plaster casting is
-
Coated with adhesive
-
Coated with anti-adhesive
-
Without coating
-
None
ANS: (b)
-
Plaster casting suits for
-
Steels and steel alloys
-
Copper & aluminum alloys
-
Cast iron & tool steels
-
None
ANS: (b)
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